Innovation

Digital printing

1. SITUATION

Packaging decoration is changing

Packaging manufacturers are facing growing pressure from both brands and consumers. Product portfolios continue to expand, production runs are becoming shorter, packaging designs change more frequently than ever before, and demand for customization is increasing. At the same time, manufacturers are expected to improve sustainability, reduce operational costs, and maintain high line efficiency.

Traditional decoration methods such as labels and In-Mold Labels (IML) often struggle to keep pace with these demands. They require long lead-times, large minimum order quantities (MOQs), significant label inventories, additional handling steps, setup time, and complex logistics. Every design change can introduce additional costs and operational complexity.

As a result, many manufacturers are looking for a decoration technology that combines flexibility, quality, and efficiency in one integrated process.

2. SOLUTION

Delta Engineering’s answer: fully automated digital printing

Delta Engineering brings digital printing directly into the packaging production line. Our automated digital printing systems apply high-resolution graphics and variable data directly onto bottles, cups, jars, pails, and other rigid packaging formats.

By combining advanced multi-pass digital printing technology with our expertise in industrial automation, manufacturers and fillers can decorate packaging without labels, without tooling, and without interrupting production flow.

The result is a fully integrated digital printing process.

3. BENEFITS

Fastest time-to-market

In today’s competitive packaging market, brands need to respond quickly to changing customer demands, seasonal campaigns, and product launches. Digital printing removes the delays associated with traditional label production, allowing artwork updates to be implemented instantly.

Manufacturers can switch seamlessly between designs, produce short runs efficiently, and launch new packaging concepts significantly faster without disrupting production. This shorter setup time and increased agility help accelerate time-to-market while maintaining high production efficiency and consistent print quality.

No labels, lower costs
One of the most immediate advantages of digital printing is the elimination of labels. No labels means no label inventory, no label handling, and no dependency on external label suppliers. Manufacturers only print what they need, when they need it. This reduces warehouse space, lowers working capital requirements, minimizes setup waste, and simplifies production planning. Especially in environments with frequent SKU changes, the improvement in operational efficiency can be substantial.
Outstanding print quality

Digital printing enables brands to combine flexibility with premium visual impact. Our systems deliver high-resolution graphics with excellent repeatability, ensuring every package meets the same quality standards.

With IML-level print quality and consistent color accuracy, manufacturers can create eye-catching packaging while maintaining reliable production performance at industrial speeds.

Enhanced flexibility
Digital printing supports true print-on-demand production. Manufacturers can switch instantly between designs, produce short runs economically, regionalize packaging, or even apply personalized graphics and variable data without slowing down production. This flexibility allows production teams to respond faster to customer demands while keeping operations efficient and scalable.

Integrated automation for higher OEE

Our digital printing solutions can be combined with conveying systems, leak testing, plasma coating, and line control software to create one synchronized production flow. This reduces manual intervention, minimizes downtime, and helps improve overall equipment effectiveness (OEE).

For production engineers, this translates into greater production stability, reliable 24/7 operation, and a more efficient use of resources.

Sustainable packaging production
Digital printing contributes directly to more sustainable production. Because labels can interfere with recycling streams, direct-to-container printing simplifies recyclability and supports circular packaging concepts. In addition, we use both water-based and UV-curable inks that combine strong adhesion, chemical resistance, food-safe compliance, and recyclability. The result is a decoration process with a lower environmental footprint and fewer materials entering the waste stream.
Moving towards fully integrated packaging production

Digital printing transforms packaging decoration from a fixed, inventory-driven process into a flexible, data-driven production technology.

By combining outstanding print quality, operational flexibility, integrated automation, and sustainability, our digital printing systems enable manufacturers to reduce complexity, improve efficiency, and respond faster to changing market demands.

Want to learn more?

Discover Delta Engineering’s digital printing solutions for rigid packaging.

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