NEWSLETTER
Reliable bottle extraction is essential for an efficient blow molding line. Many machines do not include a dedicated take-out, so bottles are often transferred in an unstable way or even by hand. This leads to fallen bottles, inconsistent cycle times and lower overall equipment effectiveness (OEE).
Delta Engineering has developed bottle take-out systems that extract bottles directly from the mold and place them gently on a conveyor. With vacuum-assisted setdown and a design tailored to each blow molder, our systems ensure stable transfer into the downstream line and reduce manual handling to a minimum.
WHY DELTA ENGINEERING?
SPECIALIST IN TURNKEY PROJECTS FOR DOWNSTREAM SOLUTIONS
Our engineering teams design every system in-house, combining mechanical, electrical and software expertise. We create layouts that fit the available floor space, product range and speed requirements, ensuring stable flow, safe operation and seamless integration with existing equipment.
All machines are manufactured in our own facilities for full quality control. From precision machining to assembly and testing, every step is handled in-house. This guarantees long-term reliability, consistent output and equipment that meets demanding industrial standards.
Our specialists install and commission our equipment efficiently, with minimal disruption to the customer’s production. We fine-tune settings on site, integrate controls, and train operators so automation runs safely, smoothly, and at full performance from day one.
Our multilingual service teams provide remote assistance, preventive maintenance and fast spare-parts delivery. Whether it’s troubleshooting, upgrades, or audits, we keep automation systems running reliably and ensure maximum uptime worldwide.
Case studies
FAQ
A bottle take-out system extracts empty plastic bottles directly from the blow molder in a controlled way and places them on a conveyor. It prevents fallen bottles, avoids manual handling and keeps the cycle time of the machine stable.
We provide standard solutions for most industry-leading machines, including AOKI, NISSEI ASB, Kautex, 1 BLOW, and many others. We also have the capability to engineer custom versions for other models. The system is always adapted to the specific mold movement and layout of your machine.
The integrated vacuum conveyor holds bottles firmly during transfer and setdown. This is especially important for light or top-heavy bottles and on faster lines, where even small shocks can cause bottles to tip over.
Our systems are integrated with the existing safety and electrical controls of the blow molder. We respect OEM safety zones and provide proper guarding, so the equipment runs safely without shifting responsibility to the plant.
By automating extraction and ensuring stable transfer, bottle take-out systems reduce jams, manual interventions and micro-stops. This results in higher uptime, more consistent bottle flow to downstream machines and improved OEE.
Delta Engineering Belgium
& Delta Engineering Group
NEWSLETTER